ball mill volume calculation working function of the vibratory screen

AMIT 135: Lesson 7 Ball Mills and Circuits Mining Mill

For overflow ball mills, the charge should not exceed 45 of the mill volume . For grate discharge mills, the charge should occupy about 50 of the mill volume . Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, i.e.,

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How to Size a Ball Mill Design Calculator and Formula

How to Size a Ball Mill Design Calculator and Formula. A Total Apparent Volumetric Charge Filling including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls expressed as a percentage of the net internal mill volume inside liners .

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Vibrating Screen Working Principle

The simplest Vibrating Screen Working Principle can be explained using the single deck screen and put it onto an inclined frame. The frame is mounted on springs. The vibration is generated from an unbalanced flywheel. A very erratic motion is developed when this wheel is rotated.

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Ball Mills an overview ScienceDirect Topics

8.3.2.2 Ball mills. The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 11.5 times the shell diameter Figure 8.11 . The feed can be dry, with less than 3 moisture to minimize ball coating, or slurry containing 2040 water by weight.

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SCREEN CAPACITY CALCULATION VIBFEM

VIBRATING SCREEN CAPACITY CALCULATIONS Throughput per square foot of screen area is the name of the screen game, and no design engineer wants to be considered short in the area of capacity and efficiency. It behooves the buyer/operator to examine and evaluate the data available before committing to any screen type or system.

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Basic Principles Of Vibrating Screen Crusher Mills, Cone

Vibratory Screen Manufacturer in Europe, Vibratory Screen for Screen is basic principles of vibrating screen main wearing parts. According on the material variety and user requirements, could be woven high manganese steel mesh,

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Experimental Analysis of Particle Size Distribution using

considered in this work and the effectiveness of each of them contributes to the overall efficiency. Such dependent variables are the amplitude of vibration, voltage variation which is a function of magnetic flux density, the mass of product collected and the resident time for the sieving.

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AMIT 135: Lesson 3 Particle Size Distribution Mining Mill

There is 5 retained on the 1mm screen. If the total feed was directed to the 0.3mm screen, 40 of the feed would be retained on the screen. 95 of the feed is finer than 1mm and 20 is finer than 0.15mm. The mean size of the material passing the 0.15mm screen can be estimated assuming the bottom size is 1 micron. Particle Sizes Distribution Models

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What 39s the Difference Between SAG Mill and Ball Mill JXSC

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 4000, while the ball mills

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Ball mill SlideShare

2. Ball mill consist of a hollow cylindrical shell rotating about its axis. Axis of the shell horizontal or at small angle to the horizontal It is partially filled with balls made up of Steel,Stainless steel or rubber Inner surface of the shell is lined with abrasion resistant materials such as Manganese,Steel or rubber Length of the mill is

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Ball Mill an overview ScienceDirect Topics

8.3.2.2 Ball mills. The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually 11.5 times the shell diameter Figure 8.11 . The feed can be dry, with less than 3 moisture to minimize ball coating, or slurry containing 2040 water by weight.

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Experimental Analysis of Particle Size Distribution using

considered in this work and the effectiveness of each of them contributes to the overall efficiency. Such dependent variables are the amplitude of vibration, voltage variation which is a function of magnetic flux density, the mass of product collected and the resident time for the sieving.

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JME

ball mills in producing the final product particles finer than 74 m was 55.38 and 44.62 respectively. That is, the SAG mill produces about 10.76 more than the ball mill in the final product. The average consumed energy at SAG and ball mills to produce one ton of final product was 23.16 kWh/t and 36.05 kWh/t respectively.

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VIBROENERGY ROUND SEPARATORS SWECO

of minus material which tends to ball How Sweco VibroEnergy Separators Work Basically, the Sweco Separator is a screening device that vibrates about its center of mass. Vibration is accomplished by eccentric weights on the upper and lower ends of the motiongenerator shaft. Rotation of the top weight creates vibration in the

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Ball Mills Mine Engineer.Com

Ball Mills are generally used to grind material 1/4 inch and finer, down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills, they must be operated in a closed system, with oversize material continuously being recirculated back into the mill to be reduced. Various classifiers, such as screens, spiral

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Characterisation Measurements in Industrial Flotation Cells

SAG mill and the ball mills were all drawing significantly less power than installed motor capacity. This suggests all three mills had sufficient power capacity for additional throughput. Ball Mill 1 Cyclones 1 Sump 1 BM 1 Cyc H2O BM 1 H2O Ball Mill 2 Cyclones 2 Sump 2 BM 2 H2O Sump 1 Prod 3573.115 62.000 3306.572 0.429 Cyclones 1 U/F 2412

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Quick and Easy Black Powder Ball Mill Skylighter, Inc.

A ball mill, a type of grinder, is a cylindrical device used in grinding or mixing materials like ores, chemicals, ceramic materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls,flint pebbles

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Study on heat transfer behavior and thermal breakage

The ball filling is conventionally expressed as the fraction of the mill volume filled by the grinding media at rest. It determines the charge load behavior and milling efficiency, which has been widely studied. 23 Unfortunately, there is no related research on the effect of ball filling on the heat transfer.

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Vibratory Sieve Shaker ANALYSETTE 3 PRO / Description

With just a few motions, your Sieve Shaker can be transformed into the Vibratory Micro Mill PULVERISETTE 0 for grinding and homogenising small sample quantities filling volume 1 to 10 ml, feed particle size lt 5 mm . And with the special FRITSCH cryobox, grinding is even possible at low temperatures with liquid nitrogen.

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Also calculate the value of the largest Reynolds number

A quartz mixture having the screen analysis shown in the table below is screened through a standard 10mesh screen. The cumulative screen analysis of overflow and underflow are given below. Calculate the mass ratios of the overflow and underflow to feed and the overall effectiveness of the screen. O/F 0.420 U/F 0.58 E 0.669 5.

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OnLine Sensors for measuring the total Ball and charge level

constant ball load of 28. In the pilot scale experiments, the Magotteaux ball mill at Frank Concentrator was equipped with a Sensomag sensor for measuring the toe and shoulder angles of the slurry and ball load based on the principle of conductance and induction, respectively. The mill was configured to operate as a RoM ball mill.

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Study on Preparation and Characterization of Graphene Based

However, the cylinder volume of the highspeed vibrating ball mill is only 80 ml. Its grinding capacity is small, so this type of ball mill is mostly used for laboratory grinding studies. There are few studies on the working parameters of highspeed vibrating ball mills. The parameters are generally designed based on the theoretical calculation

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Characterisation Measurements in Industrial Flotation Cells

SAG mill and the ball mills were all drawing significantly less power than installed motor capacity. This suggests all three mills had sufficient power capacity for additional throughput. Ball Mill 1 Cyclones 1 Sump 1 BM 1 Cyc H2O BM 1 H2O Ball Mill 2 Cyclones 2 Sump 2 BM 2 H2O Sump 1 Prod 3573.115 62.000 3306.572 0.429 Cyclones 1 U/F 2412

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Quick and Easy Black Powder Ball Mill Skylighter, Inc.

A ball mill, a type of grinder, is a cylindrical device used in grinding or mixing materials like ores, chemicals, ceramic materials and paints. Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls,flint pebbles

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Powder metallurgy basics and appli ions

The ball to charge ratio may be 5:1, 10:1, 15:1. This method is more efficient in achieving fine particle size. Rod mills: Horizontal rods are used instead of balls to grind. Granularity of the discharge material is 4010 mm. The mill speed varies from 12 to 30 rpm. Planetary mill: High energy mill widely used for producing metal, alloy, and

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Energy and Cost Comparisons of HPGRbased Circuits E and MJ

The HPGRball mill circuit comprises a reverseclosed secondary crushing circuit prior to a closed HPGR circuit, followed by a reversedclosed ballmill circuit with cyclones See Figure 2 . The vibrating screen decks were set to an aperture size of 32 and 4 mm for the secondary crushing stage and HPGR screen circuit, respectively.

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SWECO Round and Rectangular Vibratory Separation Equipment

SWECO is the world leader in particle separation and size reduction solutions offering a full line of separation and grinding equipment as well as screen innovations prescribed for all markets. Navigate this site by choosing the equipment that best suits your needs or the industry in which you participate to see which equipment is recommended

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Also calculate the value of the largest Reynolds number

A quartz mixture having the screen analysis shown in the table below is screened through a standard 10mesh screen. The cumulative screen analysis of overflow and underflow are given below. Calculate the mass ratios of the overflow and underflow to feed and the overall effectiveness of the screen. O/F 0.420 U/F 0.58 E 0.669 5.

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PDF METHODS OF SIZE REDUCTION AND FACTORS AFFECTING SIZE

The least average particle sizes the modified hammer mill produced were 0.0098mm, 0.0106 mm, and 0.0088mm compared to 0.019 mm, 0.017 mm and 0.03 mm and 0.0066 mm, 0.002 mm and 0

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Calculus I Area Problem Practice Problems

Section 55 : Area Problem. For problems 1 3 estimate the area of the region between the function and the xaxis on the given interval using n 6 n 6 and using, the right end points of the subintervals for the height of the rectangles, the left end points of the subintervals for the height of the rectangles and, the midpoints of the

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Study on Preparation and Characterization of Graphene Based

However, the cylinder volume of the highspeed vibrating ball mill is only 80 ml. Its grinding capacity is small, so this type of ball mill is mostly used for laboratory grinding studies. There are few studies on the working parameters of highspeed vibrating ball mills. The parameters are generally designed based on the theoretical calculation

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A Method to Determine the Ball Filling, in Miduk Copper

The results obtained from this work show, the ball filling percentage variation is between 1.2 3.7 which is lower than mill ball filling percentage, according to the designed conditions 15 . In addition, acquired load samplings result for mill ball filling was 1.3. Keywords: Miduk Copper oncentrator, SAG Mill, Ball Filling Percentage

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Performance optimization of banana vibrating screens based on

where x 1 is vibrating amplitude, mm , x 2 is vibrating direction angle, , x 3 is vibrating frequency, HZ The function relation is difficult to express using a simple function because of its highly nonlinear. The data of DEM solutions were used as input and output sample data listed in Table 3 for training and testing.

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Chapter 18. Feed Milling Processes

The mill consists of a rotating shaft with four attached parallel knives and a screen occupying one fourth of the 360 degree rotation. The mill is best used to crack whole grains with a minimum of quotfinesquot. It is not used as a final process for reducing the size of ingredients used in fish feeds. 2.5 Screening

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Energy Use of Fine Grinding in Mineral Processing

In contrast to laboratoryscale testing for ball mills and AG/SAG mills, test work results for stirred mills can be used for sizing fullsize equipment with a scaleup factor close to one. Larson et al . 19 , 20 found a scaleup factor for the Isamill of exactly 1, while Gao et al . 8 imply that the scaleup factor for SMDs is 1.25.

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Journal of Physics: Conference Series, Volume 1353, 2019

Vibratory mills with harmonic oscillations of a cylindrical body are most widely used in world practice. The disadvantage of such mills is the presence of stagnant zones in the central part of the load which reach 40 of the total mass of milling bodies. This significantly reduces the efficiency of the grinding process.

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MODEL QUESTION PAPER

2. How is mesh number of a screen related to the size of the opening 3. State the function of Silo/Bin 4. What is work index 5. What is critical speed of a ball mill 6. What is the separation principle in flotation 7. Explain thorough washing in filtration operation 8. What is the function of filter aids 9.

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OSHA Technical Manual OTM Occupational Safety and Health

OSHA Instruction TED 0100015. The OSHA Technical Manual OTM provides technical information about workplace hazards and controls to OSHAs Compliance Safety and Health Officers CSHOs . This information supports OSHAs enforcement and outreach activities to assure safe and healthful working conditions for working men and women.

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Anna University Previous question papersB TechVSemester

ii Explain the principle and function of vibrating screens . 13.A i Explain the principles of grinding and classical laws for prediction of energy consumption in size reduction operations. ii Explain the closed circuit grinding and effect of method of feeding on performance of mill. OR. 13.B i Explain the process of batch sedimentation.

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MINExpo is Back E and MJ

The stroke gauge can also determine if the vibrating screen is mechanically sound. If you measure the stroke on the feed end of the vibrating screen on both sides, in a similar position, it should be the same or within around 0.02in., Yell said.

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Back to Basics Hammer Milling and Jet Milling Fundamentals

ing e.g., plugging the hammer mill screen or blocking the air classifier of a jet mill , and collection e.g., plugging the bag filters . There are two ways to grind sticky materials. The first solution is to dry the material prior to grinding, or dry and grind it at the same time by sweeping hot air through the mill.

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Performance optimization of banana vibrating screens based on

where x 1 is vibrating amplitude, mm , x 2 is vibrating direction angle, , x 3 is vibrating frequency, HZ The function relation is difficult to express using a simple function because of its highly nonlinear. The data of DEM solutions were used as input and output sample data listed in Table 3 for training and testing.

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P and Q University Lesson 8 Screening : Pit and Quarry

Alternatively, on a 20degree incline and at 70 to 75 ft. per minute travel rate, an incline screen will deliver up to 25 percent more capacity than a linearstroke horizontal machine. Unlike the latter, the circular motion of an incline screen results in less stress to the vibrating frame.

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Energy Use of Fine Grinding in Mineral Processing

In contrast to laboratoryscale testing for ball mills and AG/SAG mills, test work results for stirred mills can be used for sizing fullsize equipment with a scaleup factor close to one. Larson et al . 19 , 20 found a scaleup factor for the Isamill of exactly 1, while Gao et al . 8 imply that the scaleup factor for SMDs is 1.25.

Get Price

OSHA Technical Manual OTM Occupational Safety and Health

OSHA Instruction TED 0100015. The OSHA Technical Manual OTM provides technical information about workplace hazards and controls to OSHAs Compliance Safety and Health Officers CSHOs . This information supports OSHAs enforcement and outreach activities to assure safe and healthful working conditions for working men and women.

Get Price

MODEL QUESTION PAPER

2. How is mesh number of a screen related to the size of the opening 3. State the function of Silo/Bin 4. What is work index 5. What is critical speed of a ball mill 6. What is the separation principle in flotation 7. Explain thorough washing in filtration operation 8. What is the function of filter aids 9.

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Stability and coupling dynamic characteristics of a vibrating

In present work the stability and coupling dynamic characteristics for a vibrating system with one internal degree of freedom, driven by two vibrators, are investigated, which is a further

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Hopper Design Principles Chemical Engineering Page 1

Prior to Jenikes work, bins and hoppers were typically designed primarily from an architectural or fabri ion standpoint for instance, hopper walls were sloped 30 deg from vertical to reduce the waste of wall materials, or 45 deg to minimize headroom requirements and simplify design calculations .

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Chocolate Depositor Machine: The Ultimate Guide SaintyTec

The one shot chocolate depositor machine employs the 2D piping function and deposits directly into the cooling belt. Apart from the 2D piping system, you can also opt for a machine with a 3D or 2D programmable belt. It also has a touch screen PLC command system offering different capacities of deposits in a minute.

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Multiple Choice Questions on Mechanical Operations

Question. 1 points. Equivalent diameter of a particle is the diameter of the sphere having the same. 1. ratio of surface to volume as the actual volume. 2. ratio of volume to surface as the particle. 3. volume as the particle. 4. none of these. Correct. Incorrect.

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COURSE TITLE : PARTICLE TECHNOLOGY COURSE CODE : 4092 COURSE

2.2.12 Describe the working of a single roll crusher 2.2.13 Draw the sketch of a ball mill 2.2.14 Explain the working of ball mill 2.2.15 Compare ball and tube mill 2.2.16 List the factors influencing the size of the product of a ball mill 2.2.17 Derive an equation of critical speed of a ball mill 2.2.18 Compute critical speed

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COURSE TITLE : PARTICLE TECHNOLOGY COURSE CODE : 6073 COURSE

2.2.13 Draw the sketch of a ball mill 2.2.14 Explain the working of ball mill 2.2.15 Compare ball and tube mill 2.2.16 List the factors influencing the size of the product of a ball mill 2.2.17 Derive an equation of critical speed of a ball mill 2.2.18 Compute critical speed 2.3.0 Understand the laws of crushing

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Numerical simulation analysis of fourstage variable diameter

The correctness of the DEM in the vertical double planetary ball mill was verified by experiments. Xiaoming et al . 15 discussed the appli ion of DEM in machining and applied the DEM to numerically simulate the machining process, which can deeply and intuitively understand the process of machining material removal, and achieve the purpose

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Glen Mills Powder Mixing, Milling, and Particle Reduction

The Vibratory Disc Mill RS 200 is suitable for the extremely quick, lossfree and reproducible grinding of mediumhard, brittle and fibrous materials to analytical fineness. The instrument runs steadily and smoothly, even with heavy grinding sets, at maximum speed thanks to the new StabilizedPlaneDrive.

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P and Q University Lesson 7 Crushing and Secondary Breaking : Pit

P and Q University Lesson 7: Crushing and Secondary Breaking. In the quarry, crushing is handled in four potential stages: primary, secondary, tertiary and quaternary. The reduction of aggregate is spread over these stages to better control the product size and quality, while minimizing waste. The primary stage was once viewed merely as a means to

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Answered: Calculate the density of proton. The bartleby

Calculate the density of proton. The estimated diameter of the proton will be generated by the computer from a range of possible values. The text 39s is probably wrong. Calculate the volume density of the proton in kg/mm 3. You may be able to use exponential notation: 4.56e7. m 1.671027 kg diameter 2.11015 m 2.1 fm

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Stone Weight Calculator art,fiberglass

Select the shape or profile of the material for weight calculation: Tile, Column, Hexagon, Ball etc. Put in the total quantity or just leave the value at 1 if you wish to make unit weight calculation. Fill in the dimensions of your material referring to the drawing at rightside of screen.

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Anna University Chennai H335 Mechanical Operations 2007

2. How is mesh number of a screen related to the size of the opening 3. State the function of Silo/Bin 4. What is work index 5. What is critical speed of a ball mill 6. What is the separation principle in flotation 7. Explain thorough washing in filtration operation 8. What is the function of filter aids 9.

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GemWorldVIBRATORY TUMBLERS

One of the Largest industrial vibratory tumbler This model is the same as the standard Model 75 and TD75. The Model 75DC and TD75DC features a discharge port for easier unloading when combined with our Manual Separating Screen Set. Will hold 70 pounds of ceramic, 52 pounds of ceramilite, 44 pounds of plastic and 24 pounds of DriShine media.

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Bouncy Balls Manage classroom noise with bouncing balls

Bouncy Balls Manage classroom noise with bouncing balls Bounce balls with your microphone A fun way to manage classroom noise or visualize music. A free classroom noise level meter, monitor and management tool. Perfect if your school kids are too noisy Bouncing balls react to sounds from the microphone. Bouncy Balls. Begin bouncing

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